• Corpus ID: 163163220

A Review on Micronization Techniques

@inproceedings{Joshi2011ARO,
  title={A Review on Micronization Techniques},
  author={Jalay T. Joshi},
  year={2011}
}

• Jalay T. Joshi
• Published 2011
• Materials Science

Drug powders containing micron-size drug particles are used in several pharmaceutical dosage forms. Many drugs, especially newly developed substances, are poorly water soluble, which limits their oral bioavailability. The dissolution rate can be enhanced by using micronized drugs. Small drug particles are also required in administration forms, which require the drug in micron-size size due to geometric reasons in the organ to be targeted (e.g., drugs for pulmonary use). The common technique for the preparation of micron-size drugs is the mechanical commination (e.g., by crushing, grinding, and milling) of previously formed larger particles. In spite of the widespread use of this technique, the milling process does not represent the ideal way for the production of small particles because drug substance properties and surface properties are altered in a mainly uncontrolled manner. Thus, techniques that prepare the drug directly in the required particle size are of interest. Because physicochemical drug powder properties are decisive for the manufacturing of a dosage form and for therapeutic success, the characterization of the particle surface and powder properties plays an important role. This article summarizes common and novel techniques for the production of a drug in small particle size. The properties of the resulting products that are obtained by different techniques are characterized and compared. Micronized powders are of interest in many industrial fields; pharmaceuticals, catalysts, pigments, and biopolymers, for example, are some categories of products that can be used as micro-sized particles. Traditional techniques used to produce micronic powders are based on high-temperature reactions that require high energies, on jet milling that is characterized by low efficiencies and mechanical stress, and on liquid solvents precipitation that has a poor control on particle size and can pollute the product. Generally, the control of the powder size and the span of its distribution are still very approximate. In the last few years, several supercritical fluids-based techniques have been proposed for the production of micronic and nanometric particles. These processes try to take advantage of some specific properties of gases at supercritical conditions such as enhanced solubilization power and its modulation, large diffusivities, solventless or organic solvent reduced operation, and the connected possibility of controlling powder size and distribution. Techniques like the rapid expansion of supercritical solutions (RESS), supercritical antisolvent precipitation (SAS), particle generation from gas-saturated solutions (PGSS), and new atomization processes have been critically reviewed in this work.